Full Service Bottling
Flexible Solutions

G3 Bottling Services provides full-service bottling for wineries, breweries, and other beverage producers. We offer complete component sourcing, on-site lab services and contract packaging through our California bonded Modesto facility, and we also bottle locally right at our customers doorstep with our mobile bottling lines. Extensive experience with a wide range of packages and production volumes gives us the technical knowledge to manage every aspect of our customers' requirements.

glass bottles on the bottling line

Flexible, professional,
& easy to work with.

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Our bottling
capabilites include:

  • Multiple bottling lines to handle a wide variety of packaging formats:
  • A premium mobile line with 375ml and 750ml capabilities
  • Flexible bottling lines to handle a variety of packaging formats. Capabilities include traditional glass wine bottles, 187ml PET, Bag-in-Box, and Petainer Kegs
  • Dedicated lines to provide unique single-serve packages including stemmed Zipz or stemless StackTek
  • Multiple shift capability
  • Flexible Sourcing: We can use customers own packaging or source components and provide a turn-key solution
  • Repack and reselect services through onsite California 3PL warehouse
  • Technical Services & Total Package Oxygen Management Consultation
bottling services capabilities
bottling line inspection

All Formats Welcome
Onsite or Door-to-Door

Our advanced bottling lines are ready to accommodate a variety of package formats in the beverage industry. If we need to add capability for a particular project, we enjoy partnering with our customers to expand our scope even further.

Glass/PET Bottling

Beverage: Wine

Line Speed

  • Average run speed of 45 bottles per minute

Container

  • Bottle types: Glass or PET, any round shape.
  • Sizes: 187mL, 375mL, 750mL, 1.5mL
  • Max bottle height: 340mm (13.4 inches)
  • Bottle diameter range: 53mm to 109mm

Closure

  • Screw Caps: ROPE 30x60, 30x21 and 25x19, Torque-on 30x60 (WAK, Stelvin Lux, Savin)
  • Cork: Natural, synthetic, agglomerate
  • Capsules: Tin, Polylam, PVC

Label

  • In-line labeling (2 station pressure sensitive)

Miscellaneous

  • Laser bottle date coding (Julian or calendar)
  • Hot melt case sealing
  • In-line case printing (2 sides, SCC or UPC bar codes)

Alternative Packaging and Spirits

Beverage: Wine and Spirits

Line Speed

  • Up to 65 bottles per minute

Container

  • Bottle types: Glass or PET, round or flask shapes.
  • Sizes: 50ml, 100ml, 200ml, 375ml, 750ml, 1.0L, 1.5L, 1.75L
  • Max bottle height: 343mm (13.4 inches)
  • Bottle diameter range: 33mm to 103mm

Closure

  • Screw cap packages (ROPE, Torque-on or Continuous Thread)
  • Bar-top / PVC Capsule
  • Gravity Filler

Label

  • Rotary labeler (3 station pressure sensitive)

Miscellaneous

  • Laser bottle date coding (Julian or calendar)
  • Hot melt case sealing
  • In-line case printing (2 sides, SCC or UPC bar codes)

Bag In A Box

Beverage: Wine

Line Speed

  • Up to 15 bags per minute

Container

  • Sizes: 1.5L, 3L, 5L
  • Max Box Dimensions: 16H x 8W x 16L

Bags

  • Premade bags, web fed

Spout

  • Leading or trailing spout capable
  • Adjustable filler valve (right, left, center)

Miscellanous

  • In-line carton & shipper forming

petainerKeg

Beverage: Wine, beer, other carbonated products, water, coffee, rtd cocktails, kombucha and cider

Line Speed

  • Up to 60 kegs per hour

Container

  • One-Way petainerKeg
  • Sizes: 20L & 30L

Miscellaneous

  • Filling accuracy +/-=0.5%
  • First mobile keg filler in the U.S.

Zipz Single-Serve

Beverage: Wine, ready to drink (RTD) mixed cocktails

Line Speed

  • Up to 160 glasses per minute

Container

  • Zipz PET packaging
  • Size: 187mL (multiple shape options available)

Label

  • Shrink Sleeve

Miscellaneous

  • Most advanced Oxygen Management system for any single-serve option in the market
  • Laser bottle date coding (Julian or calendar)
  • Bulk DescramblerCase forming
  • In-line case print and apply application (1 side)
bottling services team expert

Quality Process & Control
-More than Meets the Eye

Our team of experts include microbiologists and chemists who understand beverage behavior under every condition, as well as engineers, mechanics and operators dedicated to optimizing our processes. As part of our service, we conduct multiple quality checks per hour throughout the bottling of a product. Our quality checks include the following:

  • Steam Sanitation
  • ATP Swab Analysis
  • Continuous Dissolved Oxygen Monitoring (DO)
  • Filter Integrity Testing
  • Hourly Checks for oxygen levels, fill height, label placement, cap torque, case print and finished good quality
  • Additional quality checks as required by our customers
  • Daily Production Logs documenting quality and production results always available to our customers
  • Technical Services support on call during all operating hours.

Analytics

At our Modesto facility, our quality lab performs the following analytics to meet customer specifications:

  • pH
  • Acidity (VA/TA)
  • Residual Sugar (RS)
  • % Alcohol (ETOH)
  • Density
  • Sulfur Dioxide (Free SO2 / Total SO2)
  • Carbon Dioxide
  • Oxygen Level (DO / HSO / TPO)
  • Microbial Testing

Certifications

  • ISO 9001:2015, Quality Management System
bottling line analytics